LUTON Asphalt Plant
Maximize 30% of productivity and cut 35% of production cost with quality asphalt mixing plant from Luton. European standards with reasonable design lead to superior asphalt output and effectively reduces overall costs.
Get a fast return on your investment with either a stationary asphalt mixing plant or mobile asphalt mixing plant. The maximum 320t/h output meets all your applications at the highest level.
LUTON Asphalt Plant
Guarantee of success with LUTON, No. 1 among the Industry
Look no further than our asphalt plants, we offer efficient asphalt production machines and solutions for road construction companies, keeping in mind today’s standards and customer preferences.
There are four types of asphalt batching plants with capacities ranging from 40t/h to 320t/h, including LB series stationary asphalt plant, LBD series continuous asphalt plant, LBQY series mobile asphalt plant, and simple asphalt mixing plant.
Capacity
40-320т/ч
Mixing Capacity
750-5000 kg/batch
Depending on the type of machine, LUTON offers:
Depending on the scope of the project, recommended models are:
Other Equipment You Will Need
Concrete Plant
Capacity: 25-240m³/h
- Mobile Concrete Plant
- Hopper Type Concrete Plant
- Modular or Containerized Concrete Mixing Plant
- Belt Type Concrete Plant
- Wet Mix & Dry Mix Concrete Plant
Self Loading Concrete Mixer
Capacity: 1.2-6.5m³/h
- 1.2-6.5m³/h Self Loading Concrete Mixer
- 1.2-2m³/h Self Loading Pan Mixer
Concrete Pump
Capacity: 30-88m³/h
- Concrete Trailer Pump
- Concrete Mixer Pump
- Truck Mounted Concrete Pump
- Concrete Boom Pump
Types of Asphalt Plants For Sale
As a leading manufacturer of asphalt batching plants, LUTON has exported more than 5,000 machines to various countries around the world, winning high praise.
LUTON offers many types of asphalt plants, including:
- LB series stationary asphalt mixing plant with 40-320t/h capacity;
- LBD series continuous asphalt mixing equipment with the capacity of 20-100t/h;
- LBQY series mobile asphalt mixing plant with 60-160t/h capacity;
- LYJ series simple asphalt mixing plant with the capacity of 10-80t/h.
Each series of asphalt mixing plants has its own features and advantages. In order to provide you with a more complete product overview, we will briefly describe each asphalt mixing plant series below.
Asphalt Plants to Buy
Our asphalt mixing plant is ideal for both large-scale and small-scale urban road construction projects with high quality standards and is a complete set of equipment for mass production of asphalt mixtures.
All asphalt batching plant workflows have been carefully designed to ensure that the feeding, drying, heating, weighing, screening and mixing processes are performed flawlessly under the control of the control system.
Raw materials: aggregate, powder, asphalt
Applications: expressways, urban roads, airports, ports, squares, urban construction, etc.
LB series stationary asphalt plant
Stationary Asphalt Plant
LBD series continuous asphalt plant
Continuous Asphalt Plant
LBQY series mobile asphalt plant
Mobile Asphalt Plant
LYJ series simple asphalt plant
Simple Asphalt Plant
Stationary Asphalt Plant
| Models | LB500, LB800, LB1000, LB1200, LB1500, LB2000, LB2500, LB3000, LB4000 |
| Output | 40 – 320t/h |
| Collect Belt Capacity | 60 – 360t/h |
| Dryer Capacity | 60 – 360t/h |
| Fuel Consumption | 70-300kg/h ~ 260-2500kg/h |
| Aggregate Metering hopper | 500 – 4000kg |
Continuous Asphalt Plant
| Моdels | LBD-20, LBD-40, LBD-60, LBD-80, LBD-100 |
| Output | 20 – 100t/h |
| Fuel Oil | 34 – 170kw |
| Burning Coal | 40 – 200kw |
| Cold Aggregate Feeding System | 3.5м³ x 1 ~ 6.5м³ x 4 |
LBD-20 Series Continuous Asphalt Plant
· Output: 20t/h
· Cold Aggregate Feeding System: 3.5m³x1
LBD-40 Series Continuous Asphalt Plant
· Output: 40t/h
· Cold Aggregate Feeding System: 4m³x4
LBD-60 Series Continuous Asphalt Plant
· Output: 60t/h
· Cold Aggregate Feeding System: 4m³x4
LBD-80 Series Continuous Asphalt Plant
· Output: 80t/h
· Cold Aggregate Feeding System: 6.5m³x4
LBD-100 Series Continuous Asphalt Plant
· Output: 100t/h
· Cold Aggregate Feeding System: 6.5m³x4
Mobile Asphalt Plant
| Models | LBQY-60, LBQY-80, LBQY-100, LBQY-120, LBQY-160 |
| Output | 60 – 160t/h |
| Hopper Capacity | 4 x 4.5m³ ~5 x 8m³ |
| Belt Capacity | 80 – 180t/h |
| Drying Drum Size | 1500x6000mm ~ 1900x9000mm |
| Drying Capacity | 60-80t/h ~ 160-180t/h |
| Burner (oil) | 60-400kg/h ~ 140-1400kg/h |
Mini Simple Asphalt Plant
| Моdel | LYJ-10, LYJ-15, LYJ-20, LYJ-30, LYJ-40, LYJ-60, LYJ-80 |
| Output | 10 – 80t/h |
| Fuel Oil | 48 – 186kw |
| Burning Coal | 67 – 262kw |
| Cold Aggregate Feeding System | 3m³×3 ~ 5m³×4 |
| Finished Asphalt Storage Bin | 2 – 20t |
| Asphalt Temperature | 120-180℃ |
LYJ-80 Series Simple Asphalt Plant
· Output: 80t/h
· Finished Asphalt Storage Bin: 20t
Buy Cheap Asphalt Plant From LUTON
Looking for ways to obtain high-quality asphalt? Choose LUTON asphalt mixing plant!
Reduce operating costs by 30%
LUTON asphalt plant has an ultra-mobile and modular design, which can effectively reduce operating costs.
Wide range of applications
The high quality of our machines ensures the production of high-quality asphalt for various applications.
Allow customization of every detail
We offer customized services to meet different needs.
Fully Automatic Design
Operators have the opportunity to control the entire preparation process, which ensures the quality of the finished product
Asphalt Mixing Plant Price
| Model | Reference Price Range |
| Stationary Asphalt Mixing Plant | $100,000 – $1,000,000 |
| Mobile Asphalt Mixing Plant | $60,000 -$550,000 |
| Continuous Asphalt Mixing Plant | $55,000 – $65,000 |
| Mini Simple Asphalt Mixing Plant | $60,000 – $180,000 |
This is just a reference price range for the four types of asphalt batching plants, detailed prices are determined by many factors such as machine capacity, additional equipment and installation cost, etc.
Our asphalt batching plant prices are also model-related. Larger models are more expensive than smaller models.
However, all our asphalt mixing machines are reasonably priced and we guarantee to offer you the manufacturer’s price to save your budget.
So if you are interested in our machines, please contact us at any time.
Asphalt Batching Plant Cases
Asphalt Concrete Plant in Russia
Mini Simple Asphalt Plant in Indonesia
Stationary Asphalt Plant in South Africa
Stationary Asphalt Plant in Spain
Asphalt Mixing Plant in Zambia
Asphalt Plant in Georgia
Why Buying Asphalt Plant From LUTON?
- Controlling the asphalt plant with a proprietary process control system reduces the cost of mix production by 30%.
- The quality of asphalt mixes produced exceeds current standards.
- Reduced energy consumption of mixes and metal intensity of plants.
- Fully automatic design to reduce labor costs.
- Increased reliability and durability of plants thanks to LUTON’s own production and quality control at all stages.
- Compliance with modern environmental requirements by reducing dust and gas emissions into the atmosphere.
Advantages of Buying a Modular Asphalt Plant
For road construction companies and private customers who want to get an asphalt plant that functions smoothly and to be modernizable, it is necessary to choose the right technological complex. The plant will start up and pay for itself faster if you order equipment, installation and commissioning from the same company.
- A ready-made plant will cost less than a European production line with comparable capacity. Thus, our client will not overpay for the brand. Moreover, the Chinese enterprise will start generating profits in the shortest possible time.
- The units are compatible with each other because they are designed by the same engineering team, manufactured in the same production facility and conform to the same standard.
- Medium to high capacity plants are available. Our asphalt plant suppliers produce mobile and stationary plants with capacities of 80 t/h and higher.
- If standard projects are not satisfactory, you can custom. The price of an asphalt plant with an individual project will be higher, but the plant will be designed to meet the owner’s wishes and fit into his budget.
- Only 3-4 operators will be required to operate the units. The operation is almost intuitive, so personnel will not have to be trained for a long time.
Asphalt Batch Mix Plant Structure
Main equipment
To ensure that all of the above processes are performed continuously, the asphalt plant shall be equipped with the following equipment:
- Asphalt mixing machine;
- Receivers for stone materials, containers for their storage and conveyors for their movement;
- Receivers for bitumen, its storage, heating equipment and pumps;
- Receiving devices for polymer additives, heaters and pumps, as well as storage for them;
- Receiving devices and containers for mineral powder, as well as pneumatic systems for feeding it into the mixer;
- Loading device and storage tanks for ready-made asphalt concrete mixture;
- Crushing and screening plant (screen) for separating sand and crushed stone by size.
Optional equipment
Although the equipment listed below is not essential, its presence is necessary for the full operation of the asphalt concrete plant:
- Fuel storage;
- Administrative and service buildings;
- Electric power plant;
- Boiler room;
- Compressor station;
- Plumbing installation;
- Utility networks;
- Laboratory;
- Repair shop;
- Composition.
It should be taken into account that in some cases the equipment of the plant may differ depending on the needs of performing various technological tasks.
You can get all the main equipment from LUTON, contact us if you have any demand.
Components of a Complete Luton Asphalt Concrete Plant
Cold Raw Material System
To obtain a high-quality asphalt concrete mixture, a uniform and precise supply of cold aggregates is required.
Our conveyor feeder is equipped with a frequency converter, allowing you to change the speed according to the capacity and proportions.
Drying System
- The drying drum is made of high-quality thermal insulation material and lined with stainless steel, which provides good thermal insulation properties. The entire design is neat and easy to understand.
- The inner blade of the filler is made from boiler steel, bolted together for long life and easy maintenance.
- The all-wheel-drive system provides smoother operation and lower noise levels.
- The roller and roller shaft are made of steel alloy, which promotes uniform thermal expansion of the cylinder. This design solves the problem of thermal cracks in the elastic plate.
Mixing System
- Features double shaft and double helix, long axis and short lever, shallow structure.
- The inner sleeve and blade are made of wear-resistant alloy steel for long service life.
- The unloading door is equipped with electric or thermal oil heating to prevent the material from sticking.
- Large sliding door design and fast unloading.
- The bi-directional spiral blade is capable of mixing materials in three dimensions.
- Top and bottom dividing structures for easy maintenance.
- Forced transmission synchronization. After synchronization, the mixing process begins.
- High strength and reliable double connecting chain.
- Four movable support legs are interconnected for ease of maintenance.
- The use of a gearbox from a world-famous brand, significantly reduces the failure rate.
Vibration System
- A specialized vibrating screen designed specifically for asphalt plants ensures better compliance.
- The highly wear-resistant 65 MN screening mesh has a long service life and reduces maintenance costs.
- The optimized protective screen effectively prevents dust from entering and is more environmentally friendly.
- The screen with a sliding design makes it easy to replace and makes the process quick and convenient.
- The roller-mounted front shield moves forward and backward easily.
Bucket Weighing System
- The high spray pressure of the asphalt pump ensures that the asphalt is distributed more evenly.
- The bitumen tank is equipped with an insulation device on the outside to prevent heat loss.
- The lower part of the tank is equipped with a heating device for thermal conductivity of the oil, which prevents the temperature of the bitumen from decreasing.
- Using a primary coarse measurement and a secondary fine measurement improves the accuracy of bitumen measurement.
- Bitumen pipes and pumps are heated using conductive oil.
Bitumen Supply System
The bitumen tank is strong and durable. Bitumen tanks of various sizes and capacities can be provided according to the client’s requirements. The bitumen tank is covered with an insulating layer of mineral wool and galvanized steel, which minimizes heat loss.
The bitumen tank is heated using heat-conducting oil, which ensures that the bitumen temperature is maintained.
Electronic Control System
- PLC (Siemens). Runs under a professional operating system, ensuring stability and reliability.
- Global remote detection and diagnostics feature helps quickly resolve equipment system failures.
- Powerful data storage and processing capabilities, timely processing of various information, hundreds of hierarchical storages.
- Manual and automatic compensation during measurement.
- Secondary measurement of bitumen.
- The container-like design makes the control room strong, durable and easy to transport.
- Double glazing with heat and sound insulation, the control room is equipped with an insulating layer.
- Powerful two-temperature air conditioner.
- Professional stylus printer.
- Solid wood floor.
- Electrical components from Siemens.
- Siemens PLC (with remote detection and diagnostic function).
- Siemens weighing module.
- HP printer (stylus).
- HP industrial computer.
- A simple and clear screen with simulation of operations.
Dust Collection System
- Combined with a primary gravity dust collector and a secondary baghouse dust collector.
- The dust collector uses high-voltage pulse cleaning, which reduces the amount of dust.
- The bag is made from highly efficient DuPont dust collection material, ensuring low loss and long service life.
- Recycled dust can be reused, reducing environmental pollution.
- The emission concentration does not exceed 20 mg/Nm3.
