Dry Mix Mortar Plant On Luton Group
Reduced 42% of operating costs with improved 35% of working performance, Luton dry mix mortar plant achieves “industry-leading” position. Get fast return on investment with modular and fully automate design – greatly narrows down your laboring cost.
Wide selection range with either dry mix mortar plant and small producing line for quality mortar output. For small or large projects, go for tailor-made with Luton manufacturer!
QUALITY
WE PROVIDE THE BEST QUALITY DRY MORTAR PLANT AND EXCELLENT SUPPORT SERVICE
Our plants, available in simple dry mortar plant and whole dry mix mortar production line, are meticulously designed to cater to diverse construction needs. They are essential for producing dry mix for construction projects, masonry works, plastering tasks, and more.
Luton wall putty manufacturing plants are equipped with advanced technology and robust designs, ensuring optimal performance and longevity. They provide a seamless, automated process that significantly enhances productivity and reduces manual labor.
We don’t just provide equipment; we offer a complete solution – the best quality dry mortar plants complemented by exceptional support services. Trust us to be your reliable partner in your construction endeavors.
MODELS
Luton Dry Mix Mortar Plant For Sale
Complete producing line, advanced dryer and mixing system, use dry mix mortar plant to achieves 100t/h quality output for large project demands.
Dry Mortar Production Line
3-5tph Dry Mortar Line
Best Seller
3-5t
Capacity
5-50t/h
Twin Shaft Mortar Mixer
Semi-auto/Full auto
Control System
8-90t/h
Plough mortar mixer
Large Stock
Ready for Shipment
5-10tph Dry Mortar Production Line
Hot Selling Model
10-20t
Capacity
5-50t/h
Twin Shaft Mortar Mixer
Semi-auto/Full auto
Control System
8-90t/h
Plough mortar mixer
Large Stock
Ready for Shipment
20-80tph Dry Mortar Production Line
Hot Selling Model
20-80t
Capacity
5-50t/h
Twin Shaft Mortar Mixer
Semi-auto/Full auto
Control System
8-90t/h
Plough mortar mixer
Large Stock
Ready for Shipment
ONGOING RURAL OR URBAN CONSTRUCTION PROJECTS?
WE HAVE THE SOLUTION
Our dry mortar lines are used for producing mixtures for construction, masonry, plastering, tile adhesives, grouts, and other applications, ensuring consistent quality and improved efficiency.
Reach out to us to find your best tile adhesive plant to boost work efficiency.
Talk to Our Expert
Send Email to:info@lutongroups.com
FEATURES
Features of Dry Mix Mortar Plant
Our dry mix mortar plant boasts a range of impressive features.
- Automated Batching System: Our plant uses an automated system to accurately measure and combine the raw materials, ensuring precision in every batch.
- High-Speed Mixing Unit: The plant features a high-speed mixer that ensures a homogeneous blend of all ingredients, producing consistent quality dry mix mortar.
- Dust Collection System: Our plant is equipped with a dust collection system that maintains a clean and safe working environment.
- Material Storage Silos: The plant features large storage silos for raw materials and finished products, ensuring continuous production and efficient inventory management.
- Control System: Our dry mix mortar plant includes a state-of-the-art control system for easy operation and monitoring of the entire production process.
- Conveyor System: The plant includes a conveyor system for efficient and safe transportation of raw materials and finished products within the plant.
FORMULA
What kind of products can dry mortar lines produce?
Dry mix mortar plants are incredibly versatile and can produce a wide range of products to suit different construction needs.
To produce one ton of mortar, here is the ratio of the raw materials you should use:
Masonry Mortar
Used for bonding bricks, stones, blocks, and other masonry products.
| Specification of Raw Materials | Ref.M5 Weight (KG) | Ref.M7.5 Weight (KG) | Ref.M10 Weight (KG) | Function |
| Cement 32.5 | 120 | 135 | 150 | As Cementitious material |
| Sand (river sand) | 800 | 790 | 780 | Improve Aggregate strength |
| Fly ash | 80 | 75 | 70 | Improve fluidity |
| Cellulose | 0.3 | 0.3 | 0.3 | Reserve water, improve thickness, adjust construction |
Plastering Mortar (Bottom)
Used for leveling and finishing surfaces before painting or applying other finishes.
| Raw Materials | Weight (KG) | Functions of Raw Materials |
| Cement | 120 | Gel material |
| Machine sand | 600 | Aggregate plays a role in increasing strength |
| Sand (River sand) | 200 | Aggregate plays a role in increasing strength |
| Fly ash | 80 | Intrability |
| Cellulose | 0.3 | Water retention, thickening, and adjustment of construction |
| Fiber | 0.5 | Crack resistance |
Floor Mortar
Used for preparing and finishing floors.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Cement 42.5 | 300 | Cementing material |
| Sand (river sand) | 600 | Aggregate plays a role in increasing strength |
| Fly ash | 50- 100 | Wet tability |
Bonding Mortar (Stupid Glue)
A strong adhesive is used for bonding various construction materials together.
| Raw materials Needed | Weight (KG) | Functions of Raw Materials |
| Ash cement 42.5 | 400 | Binding material |
| Yellow sand 40-70 mesh(0.212mm~0.42mm) | 300 | Strength function |
| Yellow sand 70- 140 mesh(0.104~0.212mm) | 220 | Strength function |
| Heavy calcium 325 mesh (0.044mm) | 69 | Good disparity |
| GM1212 Cellulose | 3 | Water retention, thickening, and construction adjustment |
| Gelatin powder 2028 | 8 | Adhesive |
Wall (Ceramic) And Floor Tile Adhesive Mortar
Used for fixing tiles to walls and floors.
| Raw Materials Needed: | Weight (KG) | Functions of Raw Materials | |
| Ash cement 42.5 | 400 | Binding material | |
| Yellow sand 40-70 mesh(0.212mm~0.42mm) | 300 | Strength function | |
| Yellow sand 70- 140 mesh(0.212mm~0.42mm) | 240 | strength function | |
| Water retention, thickening, and construction adjustment | 62 | ||
| GM1212 Cellulose | 3 | Water retention, thickening, and construction adjustment | |
| Gelatin Powder 2028 | 15 | Adhesive | |
Sealant Mortar (Black Color)
A black-colored sealant is used for waterproofing and sealing gaps and cracks.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Cement 42.5 | 400 | Cementing material |
| Heavy calcium 325 mesh (0.044mm) | 506.5 | Filler |
| 1212 Cellulose 1212 | 1.5 | Anti-crack |
| Rubber powder 2028 | 10 | Bonding |
| Iron oxide black | 80 | Toning |
Sealant Mortar (Beige Color/Ice Cream Color)
A beige-colored sealant is used for similar purposes but with a different aesthetic finish.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| White cement 32.5 | 400 | Cementitious material |
| Heavy calcium 325 mesh(0.044mm) | 503.9 | Filler |
| Cellulose 1212 | 1.5 | Water retention, thickening, and adjustment of construction |
| Rubber powder 2028 | 10 | Bonding |
| Iron yellow | 2 | Changing color |
| Oxidized green | 0.6 | Changing color |
Sealant Mortar (White Color)
A white-colored sealant is used for sealing and waterproofing.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| White Cement | 400 | Cementitious material |
| Heavy calcium 325 mesh(0.044mm) | 576.5 | Filler material |
| Cellulose 1212 | 1.5 | Water retention, thickening, and adjustment of construction |
| Rubber powder 2028 | 10 | Bonding |
| Titanium dioxide | 0.2 | Changing color |
Caulking Dry Mortar
Used for sealing joints and gaps in construction.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Normal cement 42 .5 | 320 | Gelled material |
| Coarse sand 20-60mesh(0.25~0.64mm) | 100 | Strength function |
| Fine sand 60- 15 mesh | 450 | Strength function |
| Coarse Calcium 400 mesh | 100 | Filling material |
| Novena 28 | 15 | Adhesive |
| MC | 2 | |
| White wood fibre | 3 | Water retention, thickening, and construction adjustment |
| Calcium Stearate | 1 |
General No Shrinkage Grouting Material
Used for filling gaps without the risk of shrinkage.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Cement 42.5 | 450 | Solidification |
| Sand (10-20 mesh) (0.84mm~2mm) | 100 | Aggregate increases strength |
| Sand (20-50 mesh) (0.297mm~0.84mm) | 200 | Aggregate increases strength |
| Sand (50- 100 mesh) (0.15~0.297mm) | 250 | Aggregate increases strength |
| Plasticiser F10 or P29 | 2.5 | |
| Low viscosity HPMC-500 | 0.5 | |
| Silica fume | 10 | |
| Semi-hydrated gypsum | 25 |
Thermal Mortar
Used for insulation and to reduce thermal bridging.
| Name | Weight (KG) | Functions of Raw Materials |
| Cement 42.5 | 700 | cementing material |
| Flyash | 300 | intrability |
| Vitrified Micro Bubbles | 100 | filling material |
| Emulsion powder | 25 | adhesion |
| Cellulose | 2.5 | Anti-crack |
| Wood fiber | 2 | Anti-crack |
| 6mm short fiber | 2 | Anti-crack |
Tile Adhesive, Glue Clay
Used for fixing tiles to various surfaces.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Cement 42.5 | 200 | Cementing material |
| Sand | 800 | Aggregate is to increase strength |
| Cellulose | 1.3 | Water retention, thickening, and adjustment of construction |
| Rubber Powder | 2.2 | Splice |
Self-leveling Mortar
Used to create a smooth, level surface.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Cement 42.5 | 250 | Cementing material |
| High alumina cement | 60 | Cementing material |
| Anhydrous anhydrite | 50 | |
| Heavy calcium | 50 | Filler |
| Sand (70-140) | 557.5 | Aggregate |
| Super plasticizer | 7 | Reduce the amount of water used in the mix to increase early strength |
| Coagulant | 2 | |
| Cellulose ether | 2.5 | Water retention, thickening, and adjustment of construction |
| Latex powder | 20 | Splice |
Interfacial Mortar
Used for bonding and sealing at the interfaces of different materials.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Ordinary silicate 42.5 Cement | 400 | Gelled material |
| Silica sand (40-70 mesh) | 600 | The aggregate ACTS as a strength |
| 540 redispersible emulsion powder | 12 | Disperse |
| Cellulose (HPMC) | 2 | Water retention, thickening, and construction adjustment |
| 3 | Cohesive action |
Gypsum Mortar
A type of mortar made from gypsum, used for plastering and other applications.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Gypsum | 400 | Binding material |
| Sand | 600 | Aggregate |
| Light weight sand | 30 | |
| Rubber powder | 8 | Cohesive |
| Cellulose | 3 | Crack resistance |
| Short-staple 6mm | 1 | |
| Retarder | 0.3 Adjust according to the temperature | |
| Wood fiber | 2 |
Gypsum Slurry (Bottom Layer)
A liquid form of gypsum used for coating or leveling surfaces.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Grey gypsum | 450 | Binding material |
| Sand (40-80 mesh) | 550 | Aggregate |
| Cement or calcium powder | 50 | |
| Cellulose | 1.5-2 | Anti-crack |
| Citric acid | Appropriate | Retarder |
| Guar Gum | 3 | Latex thickener |
| Wood fibre | 2 | Increase construction workability |
Waterproof Mortar
Used for waterproofing various surfaces in construction.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Ash cement 42.5 | 350 | Solidification |
| Yellow sand 70- 140 mesh(0.124~0.212mm) | 540 | Aggregate |
| Heavy calcium | 110 | Filling material |
| Cellulose GM1212 | 0.6 | Water retention, thickening, and adjustment of construction |
| Cellulose 3mm | 0.7 | Water retention, thickening, and adjustment of construction |
Wall Putty Powder (Outside Wall)
Used for preparing and finishing external walls.
| Raw materials Needed: | Weight (KG) | Functions of Raw Materials |
| White cement | 350 | Binding material. Strength |
| Heavy calcium carbonate(325#) | 600 | Filling material |
| Ash calcium(325#) | 50 | Filling material |
| Rubber powder | 8-15 | Acts as a bonding effect, flexible and impact-resistance . |
| Wood fiber | 1-2 | Water holding, thickening and adjust application property |
| Short fiber | 1 | Water holding, thickening and adjust application property |
Interior Wall Putty Powder
Used for preparing and finishing internal walls.
| Raw materials Needed: | Weight(KG) | Functions of Each Raw Materials: |
| Heavy calcium (325 mesh) | 800 | Aggregate |
| Ash calcium(325 mesh) | 200 | Aggregate |
| Cellulose | 4 | Water holding, thickening and adjust application property |
Emulsion Paint
A type of paint made with emulsion, used for painting various surfaces.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials |
| Prachanda silicon cement 42.5 | 320 | Cementing material |
| Coarse sand (20-60 mesh) | 100 | Aggregate increases strength |
| Fine sand (60-15 mesh) | 450 | Aggregate increases strength |
| Heavy calcium (400 mesh) | 100 | Filling Material |
| Novena 28 rubber powder | 15 | Sticky |
| MC (60,000) | 2 | |
| White wood fibre | 3 | Anti-crack |
| Calcium stearate | 1 |
HS-BQ
This term is not clear in the context of dry mix mortars. If it refers to a specific type of product or brand, more information would be needed to provide a proper description.
| Raw Materials Needed | Weight (KG) | Functions of Raw Materials Feature | |
| Water | 120 | ||
| Ethylene glycol / Butylether | 10 | Flexibility, water retention, increase mortar viscosity, prevent cracking and shedding of plaster layer, increase adhesion, strength and smoothness | |
| 40MR Special cellulose | 1.2 | Anti-crack | |
| TMDC-420 Primal TMDC-420 | 100 | ||
| AMP-95 | 1 | ||
| Defoamer 681F | 1.5 | ||
| Alcohol ester 12 (filmforming) | 7 | ||
| 3800 Thickening agent | 1 | ||
| Color stone sand 80-120 mesh | 240 | Aggregate increases strength | |
| Color stone sand 40-80 mesh | 500 | Aggregate increases strength | |
| High temperature preservative D7 | 1.5 | ||
| Water | 16.8 | ||
principle
Working Principle of Dry mix Mortar Production Line
The dry mix mortar production line is essentially a system that produces dry mix mortar, a material used in construction for a variety of tasks like plastering, masonry, tile adhesives, and grouts. The production line broadly operates in three phases: raw material storage, mixing, and packaging.
In the first phase, raw materials such as cement, sand, additives, and other components are stored in separate silos. These materials are then quantitatively dispensed based on specific product recipes and conveyed to a mixing system. Here, the second phase begins. The dry materials are mixed together in a mixer to create a uniform blend. The mixing process is critical to ensure the final product’s consistency and performance characteristics.
The final phase is packaging. The thoroughly mixed dry mortar is then sent to a packing machine, where it is packaged in bags for easy transportation and use at construction sites. The entire process is often automated and controlled by a central computer to ensure precision and efficiency.
Price
What Is Dry Mortar Plant Price?
The price of a dry mortar plant can greatly vary depending on several factors such as the production capacity of the plant, the automation level, the quality of the equipment, and the specific configurations you require.
A small, simple dry mix mortar plant might cost around $5,000 to $20,000 USD. Medium-sized plants with higher automation and production capacity might range from $30,000 to $100,000 USD. Large-scale, fully automated dry mix plants with all the bells and whistles could cost upwards of $200,000 to $500,000 USD.
However, these are rough estimates and the actual price can vary. It’s also important to consider additional costs such as shipping, installation, maintenance, and the cost of raw materials. For the most accurate pricing, you can just call us.
| Model | Approximately Price |
| Small Dry Mix Mortar Line | $5,000 – $20,000 |
| Medium Dry Mix Mortar Line | $30,000 – $100,000 |
| Large Dry Mix Mortar Line | $200,000 – $500,000 |
ADVANTAGES
FOR BUILDING CONSTRUCTION
Dry mix mortar plants offer several significant advantages that make them an essential part of modern construction:
Quality Control: With a dry mix mortar plant, you have complete control over the production process, allowing for consistent quality. The plant ensures that the mix is uniform, reducing the likelihood of quality issues on site.
Efficiency: Dry mix mortar plants can produce mixtures quickly and in large quantities, making them more efficient than manual mixing. This can lead to time and labor savings on construction projects.
Reduced Wastage: Since the materials are measured and mixed precisely, there is less waste compared to onsite mixing. This can lead to cost savings and is also better for the environment.
Versatility: These plants can produce a variety of mortars, including plastering mortar, masonry mortar, tile adhesive, and grout. This allows for flexibility depending on the needs of the construction project.
Storage and Use: Dry mix mortars can be stored for a long period without losing their properties. They are also easy to use – just add the required amount of water on site.
Cost-Effective: Although the initial investment for a dry mix mortar plant can be high, the savings in labor, time, and materials can make it a cost-effective choice in the long run.
Automation: Many dry mix mortar plants are automated, reducing the need for labor and minimizing human error. This can lead to improved safety and efficiency.
Environmental Benefits: Dry mix mortar plants are generally cleaner and produce less dust and waste than traditional mixing methods, making them a more environmentally friendly option.
SPECIFICATION
technical specification
Dry Mix Production Line
| Model | GJ-5 | GJ-10 | GJ-15 | GJ-20 | GJ-30 | GJ-40 | GJ-50 | GJ-60 | GJ-80 | GJ-100 |
| Production Capacity | 5t/h | 10t/h | 15t/h | 20t/h | 30t/h | 40t/h | 50t/h | 60t/h | 80t/h | 100t/h |
| Control System | Semi-auto/Full Auto | |||||||||
Twin Shaft Mortar Mixer
| Model | Production Capacity (t/h) | Power (kw) | Dimension (LxWxH) (mm) |
| WSH-1.0 | 5~8 | 11 | 2111x1818x1442 |
| WSH-2.0 | 10~15 | 18.5 | 2404x2200x1600 |
| WSH-4.0 | 25~30 | 45 | 2860x2710x2300 |
| WSH-6.0 | 45~50 | 55 | 3365x2886x2235 |
Plough Mortar Mixer
| Model | Production Capacity (t/h) | Power (kw) | Dimension (LxWxH) (mm) |
| LDH-1.0 | 8~10 | 11 | 2700x1584x1756 |
| LDH -2.0 | 15~20 | 18.5 | 3300x1584x1756 |
| LDH -4.0 | 35~40 | 45 | 4800x210000x2398 |
| LDH -6.0 | 55~60 | 55 | 5168x2100x2398 |
| LDH-8.0 | 80~90 | 75 | 5340x2383x2608 |
LUTON
WE ARE THE BEST IN CONSTRUCTION
Founded in 1999, LUTON GROUP CO., LTD, as a joint stock company, has more than 20 years of exporting experience in manufacturing concrete plants, asphalt plants, self-loading mixers, crushers, dry mortar plants and various types of construction machinery.
100+
100+ Countries Exported
30,000+
30,000+ Mixers Sold
20+
20+ years of experience
100%
100% quality guaranteed
TESTIMONIAL
Happy Customers
Our construction efficiency has significantly improved since we started using the dry mix mortar plant. The consistent quality of the mix has reduced our rework, saving us time and money.
Mathius Chiwanga
Purchase Manager
The dry mix mortar plant is a game-changer. It’s versatile, allowing us to produce different types of mortars as per our needs. Plus, the reduction in waste has made our operations more environmentally friendly.
Deny
Project manager
Initially, we were concerned about the investment, but the dry mix mortar plant has proven to be cost-effective. The automation has reduced labor costs, and the precise mixing has minimized material wastage.
Kamego Nkwe
Project manager
CASES
Latest Global Cases
February 15, 2023
GJ-15 Dry Mortar Plant Was Sent to Vietnam
April 23, 2023
GJ-40 Ready Mix Plaster Plant Work In Namibia
January 12, 2023
GJ-80 Dry Mortar Production Line in Nigeria
SHIPMENT
Our Shipment Process
Process
At every step of our shipment process, our dedicated team takes great care to ensure that your order is handled with the utmost professionalism and attention to detail. We understand the importance of your satisfaction, and we strive to exceed your expectations with every shipment.
Order
24 online for your order
Production
Pick from stock or produce
Package
Well packed and labeled
Shipment
7 days fast delivery
EQUIPMENT
