DRY MIX CONCRETE PLANT
Energy-saving, high production efficiency, and stable output can meet the production needs of large cement plants.
Works great in extreme weather conditions such as high temperature, high heat, high altitude. More flexible to use in small batches, ready to mix and use.
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Бетонный завод сухой смеси
A dry concrete batching plant is used to mix all the components needed for a concrete mixture but barely using water. This type of plant is also called a “transit mix” plant since all the materials are transported to the site where the concrete will be used and mixed.
As the dry concrete batching plant does not include a mixer, they can overcome some inherent limitations that the wet mix concrete batching plant has, which is not only suitable for the working conditions of the wet mix concrete batching plant but also for extreme weather conditions such as high temperature, high heat, high altitude as well as long transportation distance.
Application of Dry Mix Concrete Plant
This concrete batch plants can mix hard concrete, plastic concrete, flowing concrete, as well as various other lightweight aggregate concrete. It applies to concrete construction in various construction projects, including water conservancy, electricity, railways, highways, tunnels, bridges, harbors, docks and state defense projects, etc., the scope is extremely wide.
One of the primary advantages of a dry concrete batching plant is that it can be used in locations where water is scarce or not available. This makes dry batching plants ideal for use in deserts, remote locations, or any other place where water is not easily accessible.
Luton Dry Mix Concrete Batch For Sale
And our stationary dry concrete batching plants serve as a good solution for loads of concrete demands – accurate concrete output, and brilliant working performance.
Luton mobile dry concrete batching plant optimizes the use of space, meeting the demands for frequent job site replacement.
HZS25D Dry Mix Concrete Plant
| Модель | HZS25D |
| Rated Productivity(m³/h) | 25 |
| Batching Machine | PLD1200 |
| Discharge Height(m) | 3.8 |
| Control Mode | Central Control/Automatic Computer Control System |
HZS35D Dry Mix Concrete Plant
| Модель | HZS35D |
| Rated Productivity(m³/h) | 35 |
| Batching Machine | PLD1200 |
| Discharge Height(m) | 3.8 |
| Control Mode | Central Control/Automatic Computer Control System |
HZS50D Dry Mix Concrete Plant
| Модель | HZS50D |
| Rated Productivity(m³/h) | 50 |
| Batching Machine | 1600 |
| Discharge Height(m) | 3.8 |
| Control Mode | Central Control/Automatic Computer Control System |
HZS60D Dry Mix Concrete Plant
| Модель | HZS60D |
| Rated Productivity(m³/h) | 60 |
| Batching Machine | PLD1600 |
| Discharge Height (m) | 3.8m |
| Matched Aggregate Batcher | PLD800 |
HZS90D Dry Mix Concrete Plant
| Модель | HZS90D |
| Rated Productivity(m³/h) | 90 |
| Batching Machine | PLD2400 |
| Discharge Height(m) | 3.8m |
| Matched Aggregate Batcher | PLD1200 |
Global Cases of LUTON Dry Mix Concrete Batch Plant
Our Dry Mix Batching Plant Are Sent to France
Luton dry mix concrete plant that is taken into operation in France and two more plants are going to be installed shortly! We wish a successful business for our clients by using our high quality product for many years.
Luton HZS50D Dry Mix Concrete Plant Exported to Indonesia!
It was equipped with PLD1600 twin-shaft concrete mixer and it will be used in the commercial concrete construction project. This customer is very satisfied with its performance and efficiency, which can save them more time and cost.
Installation of HZS60D Concrete Plant in Malaysia
It was bought by the Malaysia local construction company and it is used to produce ready-mixed concrete for their construction project. Our salesman and engineers went to the site and check the whole working conditions of the machine.
HZS90D Dry Mix Concrete Plant Transported to New Zealand
We are pleased to announce that our HZS90D dry mix batching plant was sent to New Zealand, and was customized by our customers with features of modular and flexible design. It is equipped with an industrial level control system and components, as well as a powerful dust collection system. This dry mix batching plant will help them produce high-quality concrete to meet their demands.
Dry Mix Concrete Plant in Somalia
Small Dry Mix Plant in Nigeria
Dry Batching Plant in Singapore
Dry Concrete Plant in Kenya
Here’s The Feedback From Our Customers
This is the most cost-effective equipment I have ever got, works smoothly and wonderful!
Tanandar Liang – Indonesia
I ordered a complete series of concrete plant equipment from the company, they arrived fast, and patiently guided me on operating.
Montrel Stephen Mangsinco Tortal – Philippines
How Much Does A Dry Batch Concrete Plant Cost?
The price range of dry batch concrete stations starts from $15000 to $28000. Dry concrete batching plant do not have a fixed price. The equipment does not have a main mixing machine, so it is cheaper than the wet mixing station.
The price of the dry concrete batching plant depends on its configuration, machinery, size, and model selected, and on customer specifications. Optional configurations include:
- Number of cement silos
- Size of batching machine
- Belt conveyor
- Hopper conveyor
- Dust removal mode
The Difference Between Dry and Wet Batch Concrete Plant
There are two types of concrete batching plants: dry mix concrete batching plants and wet batch concrete plants.
Both them are used to producing concrete, but wet concrete plant can produce concrete on its own, because it has twin shaft paddle mixer as the mixing console. However, dry type concrete batching plant needs to cooperate with concrete mixer truck, only this can it produce concrete for construction project.
1. The wet mixing plant has a central mixer which offers a more consistent mix quality. The dry mixing plant usually sees more break strength standard deviation and also variations from load to load due to inconsistencies in the duration of mixing, the condition of mixing blade and drum of the truck, traffic conditions during transport, etc.
2. Dry mixing plants do not have a mixing machine and mixing takes place during transit. Whereas, in a wet mixing plant, the mixing takes place in the main mixing machine of the central plant.
3. Wet mixing can be done in a short period, generally 60s, and offers consistent mixture. Dry mixers take a longer period to produce the desired concrete.
4. In a central wet mix plant, all the batches undergo the same mixing action and also undergo the quality control process before loading to the transport trucks. The quality control process is not possible in dry mix plants as the mixing process takes place during transit.
5. Wet mixing station is suitable for projects with high concrete quality requirements or commercial concrete mixing plants. On the other hand, the dry concrete mixing station is suitable for projects that do not have strict requirements for concrete quality standards and require long-distance transportation.
Luton’s Exclusive Service You Can Enjoy
Pre-Sales Services
Our team will assist the buyer to analyze the project and system requirements and help in selecting the most suitable equipment considering the actual requirement, situation, budget, and projected business.
We will provide professional one-to-one technical consulting services.
Our team of professional technicians and sales personnel will engage with you for technical communication.
Regularly provide performance, characteristics, scheme design, and various parameters of the machinery, and finally provide customers with satisfactory equipment.
On Sale Services
Once the contract is signed, the equipment production will be carried out in strict accordance with the technical specifications agreed with the buyer.
Our team will communicate and update the customer regarding the production progress during the manufacturing process.
Provide the buyer with a detailed list of – design, manufacture, installation, commissioning, acceptance, trial operation, and maintenance of the equipment.
Provide delivery inspection and acceptance
After-Sales Service
We will provide training services for your on-site production personnel.
We will assist and guide your team during the whole process of installation.
We will ensure to supply spare parts for equipment maintenance.
We will provide free maintenance service during the warranty period.
We will provide regular callbacks or return visits.
Main Components of Dry Mix Concrete Batching Plant
The general elements of a dry mix concrete plant are:
1. Concrete Mixer
Horizontal twin-shaft compulsory mixer has strong mixing ability, it can mix the materials evenly and effectively. It can mix concrete with different slumps and raw materials ratio.
Its mixing blade and lining board are made of high chromium wear-resistant alloy. External shaft end support and special shaft seal ensure the long service life of the mixer.
2. Aggregates Batcher
The quantity of aggregate Bins depends on the customer’s requirements, usually three or four bins. A wheel loader can be used to transfer the aggregates to the aggregate bins. In the bottom of the aggregate bin, there are one fine aggregate and one coarse aggregate discharging gate. Once receiving signals, the cylinder will open the discharging gate, and the aggregates are discharged into the weighing hopper respectively.
3. Weighing System
It has the function of automatic difference compensation, aggregates, cement, water fly ash and additive all has their own weighing system, and the results are accurate.
4. Aggregate Conveying System
After weighing, the aggregate are sent to the concrete mixer by the lifting hopper or belt conveying system.
5. Control system
The whole plant is controlled by industrial control computer. This system has the following features: real-time data processing function; both automatic and manual control are available; simple and convenient operation,for the automatic control system,The PLC is the world famous Germany Brand,the electric components are Schneider Brand from France.
It can save all the data of the plant and the materials ratio; It can also print all the report forms. Constant temperature containerized type of control room adopts sound and heat insulation colorful batten board which can ensure the working temperature of electrical devices and also provide a comfortable environment for the operator.
Specifications of Luton Dry Mix Concrete Plant
| Модели | HZS25D | HZS35D | HZS50D | HZS60D | HZS75D | HZS90D | HZS100D |
| Theoretical Production Capacity(m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 100 |
| Matched Aggregate Batcher | PLD800 | PLD1200 | PLD1600 | PLD1600 | PLD2400 | PLD2400 | PLD3200 |
| Aggregate (KG) | 1500Kg ±2% | 2000Kg ±2% | 3000Kg ±2% | 3000Kg ±2% | 4500Kg ±2% | 4500Kg ±2% | 4500Kg ±2% |
| Cement(KG) | 300Kg ±1% | 450Kg ±1% | 900Kg ±1% | 900Kg ±1% | 900Kg ±1% | 900Kg ±1% | 900Kg ±1% |
| Fly ash(KG) | 500Kg ±1% | 600Kg ±1% | 600Kg ±1% | 600Kg ±1% | 600Kg ±1% | 600Kg ±1% | 600Kg ±1% |
| Water (KG) | 200Kg ±1% | 300Kg ±1% | 600Kg ±1% | 600Kg ±1% | 600Kg ±1% | 600Kg ±1% | 600Kg ±1% |
| Additive(KG) | 20Kg ±1% | 30Kg ±1% | 100Kg ±1% | 100Kg ±1% | 100Kg ±1% | 100Kg ±1% | 100Kg ±1% |
Features of Dry Mix Concrete Plant
The dry concrete batching plant with capacities ranging from 25 m³/h to 100 m³/h, provided by the Luton Group has the following features:
- The dry concrete batching plant cost is more economical. Since the dry mix concrete plant has no mixing machine, it is lower in cost than standard ready mix concrete plants.
- As it does not need a mixing machine, the investment is lower, yet the returns are high. Also, all parts are standardized, so it is easy for adding a mixing machine if required.
- The simpler structure of the equipment makes it easier and convenient for maintenance.
- TIt has a continuous and highly efficient belt feeding system.
- It has a short production cycle and high working efficiency.
What Project Needs Dry Mix Concrete Plant?
A dry batch concrete plant for sale is suitable for the following situations:
Limited worksite space: Dry mix batch concrete plants are best suited for projects that have a limited amount of space or require the use of mobile equipment.
Long-distance transportation of concrete: Dry mix batch plants are ideal for projects that require the transportation of concrete over long distances as they do not use water, meaning they can be transported to remote locations easily and set up quickly.
Construction period is short: Dry mix batch plants are also well suited for projects with a short construction timeline, as they can produce concrete mixtures much faster than wet batching plants due to requiring less setup time and not needing to wait for the water to evaporate from the mixture before it can be used.
Involves frequent transfer projects: Finally, dry mix batch plants are an excellent choice for projects that involve frequent transfers between different sites, such as bridges or roads; this is because the dry mixture can simply be loaded onto a truck and transported without any mixing or waiting while still producing quality results.
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Характеристики
Экспорт в 100+ стран
20 с лишним лет промышленного опыта в сочетании с инновационным дизайном, 100 с лишним стран экспорта доказывают лидирующую позицию в отрасли.
18,000+ Plants Sold
Luton group has now manufactured and sold 18000+ concrete plants, installing our concrete plants equipment and providing unmatched solutions for practically all sectors.
40% Экономия эксплуатационных расходов
Стандартизированная конструкция с надежными компонентами делает его адаптируемым для различных применений, полностью автоматизированная конструкция продлевает срок службы и, соответственно, снижает эксплуатационные расходы.
25 – 100m³/h Capacity
The dry mix concrete batching plant with capacities ranging from 25 m³/h to 60 m³/h for multiple small projects to use.
Галерея
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How Does A Dry Concrete Batch Plant Work?
Based on the customer requirement, budget, and anticipated demand for the concrete, the customer can choose the batch mixing plant. Both the dry plant and wet plant have the same components, except that the dry batching plant does not have a mixer.
The operation procedure of the fully automatic concrete mixing station (as an example) is as follows:
- The aggregate (sand and stone) is unloaded into the batching machine by the loader.
- The batching machine then weighs the aggregate and batches them according to the set proportion.
- Once weighed, the aggregate is conveyed to the storage hopper through the conveyor belt or hopper.
- At the same time, cement, water and the additive are conveyed to a storage hopper through their respective weighing and conveying systems.
- The mixture is then discharged from the storage hopper to the concrete truck tanker.
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How to Choose A Dry Mix Concrete Plant Manufacturer?
Choosing the wrong manufacturer can lead to a disastrous outcome and result in wasted time, money and effort. Therefore, it is essential to find the right supplier to ensure quality, reliability and efficiency.
Below are some aspects that require factors to consider while purchasing dry mix concrete plant.
1. Inspect Quality
Quality materials result in a solid and sturdy machine that will last a long time. It’s important to ask about the materials used, and if they’re up to the required standard.
Also, take a closer look at the components such as the mixer, conveyor belts and weighing systems, they should all be of high quality.
2. Verify Supplier’s Credit And Certificate
The supplier should have all the necessary licenses to operate and meet all the regulatory requirements. You should check the certifications i.e., CE certification and ISO 9001, to ensure that the manufacturer is of high quality and can be trusted.
3. Consult Supplier’s Customers
Consulting with customers is an essential part of your research, as it gives you an idea of their experiences and the supplier’s level of efficiency. Reach out to the manufacturer and request contact details of previous customers.
You can ask them about their experience with the supplier, if the product delivered was of high quality, and if there were any issues that required after-sales services.
This feedback will help you determine if the manufacturer is equipped to handle any issues that may arise.
4. Check Supplier’s System
The manufacturer should have a strong and efficient production system in place to ensure orders are met promptly.
Check their inventory management and ensure that they have a well-organized distribution system. A strong system also ensures that your product is delivered in time and within the required standard.
5. Confirm After-sales Service Details
Confirm if the company offers extended warranties, spare parts replacement, and onsite service visits. A professional and efficient after-sales service will give you peace of mind and ensure the smooth operation of your batching plant over time.
ПОЧЕМУ ВЫБИРАЮТ НАС?
Luton Group продает более 100 странах с помощью опытной команды продавцов. Более чем 100,000 Установленные строительные машины и оборудование гарантируют нашу силу.
Основанная в 1999 году, компания LUTON GROUP CO., LTD, как акционерное общество, имеет более чем 24-летний опыт экспорта в производстве бетонных заводов, асфальтовых заводов, самозагружающихся миксеров, дробилок, заводов по производству сухих строительных смесей и различных видов строительной техники. Многолетний опыт и непревзойденное признание клиентов заставляют LUTON GROUP стать технологически инновационной компанией с высококачественной продукцией и конкурентоспособными ценами.
Second-hand or New Dry Mix Concrete Plant?
Buying a used dry mix concrete plant may seem like a good idea to save on costs, it may come with several risks that could be costly in the long run. we don’t recommend buying a used dry mix concrete plant.
1. Quality Issues
Most used equipment may have gone through multiple repairs and may have several parts that have worn out, which may affect the overall quality of the concrete mix. It’s also crucial to ensure the concrete plant meets the required standards for producing high-quality concrete. In most cases, used dry mix concrete plant may not meet these standards, thus producing substandard concrete. It’s best to invest in dry mix concrete plant that meets all the required safety and quality standards.
2. After Sale Issues
Buying a used dry mix concrete plant may come with several after-sale issues. Many times, it’s difficult to guarantee the reliability of the seller. The seller may even be a middleman who purchased it from another seller or auction. This increases the risk of buying a used concrete plant that has several hidden problems that may not be apparent until after the sale. Additionally, the cost of transporting the plant may increase due to the location of the seller. With a new plant, you can always rely on the dealer’s warranty and support.
3. Difficulty in Securing Spare Parts
In most cases, manufacturers may stop producing parts for the outdated models. When a part wears out or breaks down, it may take weeks or even months to find a replacement. This can significantly affect the production process, and in the long run, affect the project’s timelines. With a new dry mix concrete plant, you are assured availability of spare parts and technical support.
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