MINI CONCRETE PLANT
Narrow 47% of your budget on labor costs. Due to its compact size, our mini batch mix plant can be installed and dismantled easily on challenging terrain or area.
Twin-shaft concrete mixer for the plant, making the mixing procedure get a promotion of 28%.
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Mini Ready Mix Concrete Plant
A mini concrete batching plant is a small-scale concrete mixing station that can produce high-quality concrete for various construction projects. Despite its small size, a mini concrete batching plant can produce concrete at up to 25 cubic meters per hour.
It can be easily transported to different job sites, making it ideal for small construction projects or remote locations. In addition, it requires minimal installation and has a low acquisition cost compared to large-scale concrete batching plants.
Why Invest In A Mini Concrete Batching Plant?
Investing in a mini concrete batching plant can be wise due to the growing demand for small-scale concrete production. According to industry experts, the global mini concrete batching plant market is expected to grow at a CAGR of over 5% from 2021 to 2026. This growth can be attributed to the increasing number of small construction projects worldwide and the rising trend toward portable and modular plants.
Furthermore, mini concrete batching plants offer a cost-effective solution for concrete production. They incur lower installation and maintenance costs compared to larger plants, making them a feasible option for small construction businesses and start-ups. The cost of a mini concrete batching plant can be up to 50% less than that of a conventional plant.
That is why you should invest Luton mini rmc plant. With portability and flexibility, mini plants offer a competitive edge in the fast-growing concrete production market. And you will get a fast return on your investment within one year! Just call us to start your business now!
LUTON MINI CONCRETE BATCH PLANT FOR SALE
The capacity (m³/h) of the compact plant we provide is from 25 to 60m³/h, and can be customized to meet specific mix ratios and aggregate types.
25m³ Mobile Concrete Plant For Sale
| Model | YHZS25 |
| Rated Productivity(m³/h) | 25 |
| Max. Aggregate Diameter(mm) | 80 |
| Delivery Capacity(m³) | 0.5 |
| Control Mode | Central Control/Automatic Computer Control System |
35/40m³ Mobile Concrete Plant For Sale
| Model | YHZS35/40 |
| Rated Productivity(m³/h) | 35 – 50 |
| Max. Aggregate Diameter(mm) | 80 |
| Delivery Capacity(m³) | 0.75 |
| Control Mode | Central Control/Automatic Computer Control System |
50m³ Mobile Concrete Plant For Sale
| Model | YHZS50 |
| Rated Productivity(m³/h) | 2 |
| Max. Aggregate Diameter(mm) | 80 |
| Delivery Capacity(m³) | 0.75 |
| Control Mode | Central Control/Automatic Computer Control System |
25m³ Stationary Concrete Plant For Sale
This concrete batch plants can mix hard concrete, plastic concrete, flowing concrete, as well as various other lightweight aggregate concrete.
| Model | HZS25 |
| Rated Productivity(m³/h) | 25 |
| Discharging capacity(L) | 500 |
| Aggregate size(mm) | 80/60 |
| Matched Aggregate Batcher | PLD800 |
35m³ Stationary Concrete Plant For Sale
| Model | HZS35 |
| Rated Productivity(m³/h) | 35 |
| Discharging capacity(L) | 750 |
| Aggregate size(mm) | 80/60 |
| Matched Aggregate Batcher | PLD1200 |
50m³ Stationary Concrete Plant For Sale
| Model | HZS50 |
| Rated Productivity(m³/h) | 50 |
| Discharging capacity(L) | 1000 |
| Aggregate size(mm) | 80/60 |
| Matched Aggregate Batcher | PLD1600 |
Global Cases of LUTON Mini Concrete Batch Plant
A Mobile Mini Batching Plant Are Sent to the Somalia
Our customers from the Somalia customized a mobile concrete plant with a 25m³ capacity for road construction. And the machines are sent successfully and we already received feedback from our customers.
Another Set of Luton 35m³Mini Concrete Plant Exported to Indonesia!
Great news, another set of our 35m³mini concrete plant was sent to Indoesia in Jan 2023. This type of concrete plant requires minimal installation and has a low cost of acquisition compared to large-scale concrete batching plants. Click here to get the same model here!
Working Site of YHZS50 Concrete Plant in Malaysia
The good news here, our YHZS50 concrete plant has been put into use in Malaysia. Our salesman and engineers went to the site and check the whole working conditions of the machine.
Three Sets of HZS35 Concrete Plant Transported to Uzbekistan
We have exported 3 sets of LUTON mini concrete batch plant to Uzbekistan in 2023. This type of mini concrete batching plant is highly efficient and easy to use, which makes it popular among our clients in the area.
Mini Concrete Plant in Somalia
Mini RMC Bacth Plant in Nigeria
Small RMC Plant in Singapore
Concrete Plant Sent to in Kenya
Here’s The Feedback From Our Customers
The mobile concrete plant is excellent! Some boast to be highly mobility but not, while the equipment I got from this company performs as advertised. Highly recommended!
Abihu Singarimbun – Indonesia
Works brilliant, quality concrete produced!
Tammy C. Mills – Philippines
What Is Mini Concrete Batching Plant Price?
The basic prices of a mini concrete batching plant start from around $21,000. based on the capacity you require. It requires minimal installation and has a low cost of acquisition compared to large-scale concrete batching plants. Thus it is an ideal choice for the one lacking a budget but in urgent need of mini cement plant for small construction projects.
However, the cost of a mini batching plant depends on several factors, including production capacity, machine type, mobility, configuration, and additional features. For instance, portable or mobile plants tend to be more expensive than stationary models due to their wheels and castors.
Among selectable choice from stationary batching plant and mobile batching plant, the discharge capacity of the machine is the priority consideration you should make. Common capacity lies in the range of 25m³ to 70m³, the larger capacity, the higher prices, yet the higher-end needs it meets.
Mini Concrete Batching Plant Price List
| Discharging Capacity(m³) | Approximately Price |
| 25m³ Mini Concrete Plant | $21,000 |
| 35m³ Mini Concrete Plant | $25,000 – $50,000 |
| 45m³ Mini Concrete Plant | $27,000-$50,000 |
| 50m³ Mini Concrete Plant | $35,000-$60,000 |
Cost of Running Mini Concrete Plant Project
Apart from purchasing prices, the additional expenses also affect overall costs:
1. Raw Materials Cost
The raw materials cost for a concrete batching plant includes the cost of all materials such as cement, sand, gravel, fly ash and additives.
This is an important factor to consider when determining the overall cost since it impacts the quality of the concrete mixture produced by the plant.
2. Models and Designs
This includes the type of equipment needed, as well as any additional features that may be required for efficient operation.Simpler operation means lower learning costs.
3. Laboring Costs
Compared with concrete plants, laboring costs of mini concrete are quite low, for one person is able to handle the plant. And this cost can be further narrowed because no special skill is needed to operate it.
4. Freight Cost
The process of cement mixing involves a lot of logistics, so the freight cost is an important factor to consider when estimating the overall cost of a concrete batching plant.
5. Depreciation Cost of Equipment
The depreciation cost of equipment forms another crucial expense when it comes to setting up and running a concrete batching plant. This cost should be taken into account when calculating the total cost of the plant, as it often covers the entire lifespan of the equipment.
6. Cost Of Water and Electricity
A concrete batching plant requires water and electricity for operation. It is important to factor these costs into the overall budget to make sure the plant runs smoothly.
Luton Mini Concrete Batching Plant Characteristic
Pneumatic Systems
This system comprises the following components: a gas tank, an air compressor, a pneumatic triplet, an air cylinder, a solenoid valve, and a pneumatic valve. Also, the plant’s air compressor produces compressed air, which is then purified and regulated by the pneumatic triplex’s filter and pressure regulator.
The control signal is then sent to each pneumatic actuator, which subsequently regulates the action of every pneumatic valve following the instruction of the control signal. This results in the opening and closing control of each door component.
Aggregate Batching Machine
PLD1200 aggregate batching machine features an electronic weighing system and PLY control system. It can automatically batch 3 to 4 types of aggregates, such as sand, cement, or stone, at the same time. It is possible to achieve precise weighing, automated adjustment, and speedy operation. This is possible using a weighing pressure sensor and a computer.
Dust-Collecting System
Luton Group provides effective dust collection systems to minimize dust emissions and eco-friendly manufacturing. Two different types of dust collection systems can be selected by our specialists based on the needs of the customer. The first is a bag-type dust collection system, while the second is a water dust collection system.
Bag-type collection systems employ a two-stage dust extraction system. The first stage consists of gravity dust removal and the second stage consists of bag dust removal.
Mostly, a three-step dust removal system is advised, with the first stage consisting of gravity dust removal, the second stage consisting of whirlwind dust removal, and the third stage consisting of water dust removal.
Main Components of Mini Concrete Batching Plant
The general elements of a min and compact concrete plant are
Material Storage Bin
The material storage bin is a storage compartment for storing different kinds of aggregates. According to your requirement, you can choose from three or four types of material storage bins.
The bins hold materials like different sizes of aggregates, sand, etc. in different compartments.
Cement Silo
The cement silo is specifically used to store cement and fly ash. There are two types of cement silos that you can choose from according to your requirements – the welded type and the bolted type.
The cement silo is to store large volumes of cement that comes from bulk trucks and is usually provided with safety accessories
Material Conveying System
The material conveying system is used to transport the material steadily into the mixer. The material conveyor carries the weighed aggregates to the mixing unit for further processing.
There are two types of material conveying systems: the belt conveyor and the screw conveyor. The Mini mobile concrete batching plant generally utilizes the belt conveyor system due to its convenience.
Weighing System
There are four kinds of weighing systems in a Mini concrete batching plant:
- The aggregate weighing system
- The powder weighing system
- The water weighing system
- The additive weighing system
Concrete Batching Mixer System
The mini concrete plant comes with a 4-wheel drive wheel system which makes it possible for the operator to manure with the toughest terrains in the building and construction site extremely quickly. These mixers are outfitted with high-resistant engineering tires.
We adopt the JS concrete mixer in the Mini concrete batching system due to its excellent characteristics of
- Strong mixing ability
- High working efficiency
- Mixing evenly
Control system
The control system is the most important part of the Mini concrete batching plant as it makes the whole production process easy and cost-effective. It also saves the labor cost associated with doing the various processes manually.
The control system controls the processes involved with the running of the machine and is equipped with a PLD panel for easy control.
It also has the option of saving and printing various material recipes for mixing in the equipment. The control system provides fast and accurate measurements of the different ingredients.
To meet the growing demand for high-quality concrete, the control system processes and devices are updated and designed for greater performance.
Specifications of Luton Mini Concrete Plant
Specifications of Mini Mobile Concrete Plant
| Equipment Model | YHZS25 | YHZS35/40 | YHZS50/60 |
| Theoretical Production Capacity(m³/h) | 25 | 35 | 50 |
| Concrete Mixer Type | JS500 | JS750 | JS1000 |
| Discharging capacity(L) | 500 | 750 | 1000 |
| Aggregate size(Pebble/Macadam)(mm) | 80/60 | 80/60 | 80/60 |
| Matched Aggregate Batcher | PLD800 | PLD1200 | PLD1600 |
| Aggregate (KG) | 1500Kg ±2% | 2000Kg ±2% | 3000Kg ±2% |
| Cement(KG) | 300Kg ±1% | 450Kg ±1% | 900Kg ±1% |
| Fly ash(KG) | Optional | Optional | Optional |
| Water (KG) | 200Kg ±1% | 300Kg ±1% | 600Kg ±1% |
| Additive(KG) | 20Kg ±1% | 30Kg ±1% | 30Kg ±1% |
| Discharging height(M) | 3.8m | 3.8m | 3.8m |
Specifications of Mini Stationary Concrete Plant
| Equipment Model | HZS25 | HZS35/40 | HZS50 |
| Theoretical Production Capacity(m³/h) | 25 | 35 | 50 |
| Concrete Mixer Type | JS500 | JS750 | JS1000 |
| Discharging capacity(L) | 500 | 750 | 1000 |
| Aggregate size(Pebble/Macadam)(mm) | 80/60 | 80/60 | 80/60 |
| Matched Aggregate Batcher | PLD800 | PLD1200 | PLD1600 |
| Aggregate (KG) | 1500Kg ±2% | 2000Kg ±2% | 3000Kg ±2% |
| Cement(KG) | 300Kg ±1% | 450Kg ±1% | 900Kg ±1% |
| Fly ash(KG) | Optional | Optional | Optional |
| Water (KG) | 200Kg ±1% | 300Kg ±1% | 600Kg ±1% |
| Additive(KG) | 20Kg ±1% | 30Kg ±1% | 100Kg ±1% |
| Discharging height(M) | 3.8m | 3.8m | 3.8m |
Features of Mini Ready Mix Concrete Plant
The Mini mobile concrete batching plant with capacities ranging from 25 m³/h to 60 m³/h, provided by the Luton Group has the following features:
- Mini ready mix concrete plant is equipped with an automated mixing system that allows for precise proportioning of concrete ingredients. This ensures consistent quality and strength of the final product.
- The components used in mini ready mix concrete plant are designed to require minimal maintenance, so you can rest assured your operations won’t be interrupted.
- With its low energy consumption, the Mini Ready Mix Concrete Plant minimizes environmental impact while producing high-quality concrete.
- The compact design and light weight of the Mini Ready Mix Concrete Plant makes it easy to move from one construction site to another.
- It has a short production cycle and high working efficiency.
- The mini concrete batching plant adopts an automatic electronic control system allowing for accurate and convenient monitoring of the entire production process.
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Features
100+ Countries Exported
20+ years industrial experience incorporates with innovative design, 100+ countries exported proves leading position in the industry.
18,000+ Plants Sold
Luton group has now manufactured and sold 18000+ concrete plants, installing our concrete plants equipment and providing unmatched solutions for practically all sectors.
40% Operating Costs Saved
Standardized construction with reliable components makes it adaptable to multiple applications, fully automation design extends service life and accordingly reduces the operating costs.
25 – 100m³/h Capacity
The dry mix concrete batching plant with capacities ranging from 25 m³/h to 60 m³/h for multiple small projects to use.
Gallery
Advantages of Mini Concrete Plant
When compared to stationary plant of large capacity, small and mini portable concrete batch plant offer the following advantages to its users:
1. Easier to transport. The main unit of a Mini Concrete Plant can be transported by a truck tractor;
2. Faster and easier installation, disassembling and trans locating. Flexibility;
3. Less installation space. Installable within the project area;
4. High working efficiency and less energy consumption;
5. Less concrete foundation requirement;
6. Installable on a flat concrete floor;
7. Easier installation permission;
8. In some cases, no permission is required.
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Working Principle of Mini Concrete Plant
The complete concrete producing procedure can be performed by a single operator. Originally, the working principle of mini concrete plant is the union of weighing, conveying, mixing and discharging.
- Aggregates conveying and weighing. The wheel loader puts all kinds of designated aggregates to the aggregates batcher machine, the aggregates include sand, pebble, stone and other aggregates. And there are three ways to weigh those aggregates: separate weighing and accumulative weighing. Meanwhile, the other way of accumulative weighing is through the belt.
- Separate weighing. There is a weighing hopper under each storage hopper, the aggregates are sent to the belt and after weighing, all aggregates weighing are conducted at the same time, so it has high weighing efficiency and accuracy;
- Accumulative weighing. The structure of weighing system is the same as the separate weighing’ s, the difference is this weighing process is in turn, such as, finish weighing pebble, and then weighing the sand, and after finish the whole aggregates weighing, send the proportioned aggregates to the storage bin through the belt conveyor;
- Discharge to the belt. All aggregates are discharged to the belt and there is weighing sensor on the belt, the aggregates are weighed on the belt and sent to the storage bin through the belt conveyor;
- Powder conveying and weighing. The cement and coal ash are stored in the cement silo, these two kinds of powders are conveyed through the screw conveyor to the powder weighing system and all the powders are weighed by the electronic scale weighing instrument and sent to the storage bin. Cement silo also can be a storage bin to store the materials, and there are two kinds of cement silo;
- Water and additive supply system. First, water pump draws water from the water pool and injects the water into the water weighing hopper, and the additive pump pumps the additives into the additive weighing system and after additive weighing, enters into the water weighing hopper and mixes them up;
- Mixing process. There are two horizontal shafts installed in the mixing cylinder, and several blades are allocated on the mixing shaft and shear, segment and squeeze the aggregates evenly;
- Discharging process. Usually, choose hydraulic discharging, which is an effective way to discharge the concrete mixtures for the mini concrete plant. It has high working efficiency.
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How to Choose A Mini Concrete Plant?
Thinking about the boosted performance, performance, and also labor expense savings supplied by the mini concrete plant, it is a beneficial selection of financial investment. Yet given that these are expensive, making the right selection would be really important.
Below are some aspects that require factors to consider while purchasing mini concrete plant:
1. Choosing The Best Brand
Look for a brand that is known for reliability, quality, and durability. A reputable brand is always a safe choice because they have established their reputation on the market through years of service.
2. Extra Components
A mini concrete plant comes with several components that determine its functionality and capacity. Consider the nature of your project to determine which extra components are necessary for your mini concrete plant.
3. Supplier
A good supplier should have a responsive and supportive customer service team and a range of products that can cater to your needs. They should also offer comprehensive pre-sale consultation and after-sale services, including installation, maintenance, and training. A reliable supplier is necessary because it ensures that you get quality machinery, timely delivery, and a warranty that guarantees the product’s reliability and durability.
WHY CHOOSE US?
Luton Group sells in over 100 countries through an experienced sales team. More than 100,000 installed construction machines and equipment guarantee our strength.
Founded in 1999, LUTON GROUP CO., LTD, as a joint stock company, has more than 24 years of exporting experience in manufacturing concrete plants, asphalt plants, self-loading mixers, crushers, dry mortar plants and various types of construction machinery. Many years of experience and unrivaled customer recognition drive LUTON GROUP to become a technologically innovative company with high-quality products and competitive prices.
This is the most cost-effective equipment I have ever got, works smoothly and wonderful!
Tanandar Liang – Indonesia
I ordered a complete series of concrete plant equipment from the company, they arrived fast, and patiently guided me on operating.
Montrel Stephen Mangsinco Tortal – Philippines
Can Buying A Used Compact Mini Concrete Plant Reduce Overall Costs?
Buying a used compact mini concrete plant may seem like a good idea to save on costs, it may come with several risks that could be costly in the long run. we don’t recommend buying a used compact mini concrete plant.
1. Quality Issues
Most used equipment may have gone through multiple repairs and may have several parts that have worn out, which may affect the overall quality of the concrete mix. It’s also crucial to ensure the concrete plant meets the required standards for producing high-quality concrete. In most cases, used compact mini concrete plants may not meet these standards, thus producing substandard concrete. It’s best to invest in a new compact mini concrete plant that meets all the required safety and quality standards.
2. After Sale Issues
Buying a used compact mini concrete plant may come with several after-sale issues. Many times, it’s difficult to guarantee the reliability of the seller. The seller may even be a middleman who purchased it from another seller or auction. This increases the risk of buying a used concrete plant that has several hidden problems that may not be apparent until after the sale. Additionally, the cost of transporting the plant may increase due to the location of the seller. With a new plant, you can always rely on the dealer’s warranty and support.
3. Difficulty in Securing Spare Parts
In most cases, manufacturers may stop producing parts for the outdated models. When a part wears out or breaks down, it may take weeks or even months to find a replacement. This can significantly affect the production process, and in the long run, affect the project’s timelines. With a new compact mini concrete plant, you are assured availability of spare parts and technical support.
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